Costco Distribution Center
A state-of-the-art 850,000 sq ft temperature-controlled distribution facility featuring multi-zone storage capabilities and advanced automation systems.
Project Overview
Facility Specifications
- • 850,000 sq ft total facility area
- • 45-foot clear height throughout
- • 4 distinct temperature zones (-20°F to 65°F)
- • 50,000 pallet positions
- • Automated storage and retrieval system
Project Leadership
- • Safety Director: Robert Martinez
- • 150+ skilled craftspeople
- • 24/7 project supervision
Achievements
- • Completed 2 weeks ahead of schedule
- • Zero lost-time incidents
- • LEED Gold certification achieved
- • 25% energy efficiency improvement
- • Client satisfaction score: 98%
Project Location
Strategic Location Benefits
- Direct access to I-880 and I-680 corridors
- 15 minutes from Oakland International Airport
- Central Bay Area distribution hub
- Serves 8 million+ customers within 100 miles
Project Timeline
Design & Permitting
Months 1-4Comprehensive site analysis, architectural design, and regulatory approval process including environmental impact assessments and local permitting.
Site Preparation & Foundation
Months 5-8Excavation, utility installation, and concrete foundation work including specialized footings for heavy refrigeration equipment and automated systems.
Structural Steel & Envelope
Months 9-14Steel frame erection, insulated panel installation, and roofing systems with specialized thermal barriers for temperature-controlled environments.
MEP & Automation Systems
Months 15-17Installation of refrigeration systems, electrical infrastructure, and automated storage equipment with comprehensive testing and commissioning.
Final Commissioning & Handover
Month 18System validation, performance testing, staff training, and facility handover with comprehensive documentation and warranty coverage.
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Costco Distribution Center Project Brief
Comprehensive 24-page project overview including design specifications, construction timeline, and performance metrics from this award-winning cold storage facility.
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Client Testimonials
"Span Construction delivered an exceptional facility that exceeded our expectations. Their attention to detail in the temperature control systems and automation integration was outstanding. The project was completed ahead of schedule with zero safety incidents."
"The level of coordination and communication throughout this complex project was remarkable. Span's team worked seamlessly with our operations to ensure minimal disruption to our existing facilities while delivering a world-class distribution center."
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